RS360 Overview

DELIVERING EXPERT MACHINE SAFETY SOLUTIONS

SAFETY LEADERSHIP
As a senior safety leader, you know that establishing a safety program in your workplace is one of the most effective ways of protecting your most valuable asset: your workers. Establishing a comprehensive machine safety program in your workplace is one of the most effective ways of protecting your human capital and improving your return-on-investment (ROI).

The National Safety Council (NSC) set the total cost to society of occupational injuries and deaths at $151. 1 billion and OSHA estimates a 6:1 ratio in saved dollars for every one dollar invested in safety. Your safety leadership provides the vision and resources needed to make safety and health a core organization value. Rather than reacting to an incident, leaders identify and solve issues before they occur, thereby reducing risk and improving rofitability. Rockford Systems can help your organization find the ideal balance between maximizing employee safety and earning a positive ROI with RS360 Machine Safety Lifecycle Management Solutions.

RS360 MACHINE SAFETY LIFECYCLE MANAGEMENT SOLUTIONS

RS360 OVERVIEW
Reduce risk and gain control of your machine safety program by tapping into RS360 Machine Safety Lifecycle Management Solutions. No other safeguarding company can offer your organization enterprise-wide safety solutions from training and education, to consulting services, to a wide variety of assessments, to audits and inspections. Streamline all asset tasks and data into one centralized program, featuring one point-of-contact and utilizing one cloud-based customer portal. RS360 helps your organization better focus on your company’s core value: SAFETY.

RS360 PROGRAM MANAGEMENT
Our project manager will be your central point of contact throughout partnership. The project manager will begin by listening to your organizations’ needs and help to identify solutions that help EHS leaders meet their industrial machine safety goals. Throughout any initiative, your project manager will be there to assist and verify that the task has been completed to your satisfaction. All information will be housed in our RS360 customer portal that guarantees the security and confidentiality of your organization’s information.

RS360 CUSTOMER PORTAL
RS360 is built upon a proprietary, secure, cloud-based customer portal that tracks assets in a single, real-time view, manages safeguarding projects on your time frame and within your budget, and eliminates juggling of spreadsheets.

Key capabilities include:
• Identification and filtering of machines by hazard rating, which allows you to prioritize your greatest risks by machine type and location.
• Scenario planning, which allows you to run “what if” analyses of various safeguarding projects based upon hazard ratings, machine types, locations and budgets.
• Dashboards, which allow you to view in graphical format the details of your machine safeguarding program.

RS360 SAFETY SERVICES

TRAINING AND EDUCATION
Register for Rockford Systems’ seminars and webinars hosted by experienced, certified instructors. Trainings are focused on teaching how to properly safeguard industrial machinery to be in compliance with OSHA regulations and ANSI, NFPA and RIA standards

DUE DILIGENCE
Aims to help acquiring companies understand the status of machine guarding safety and compliance issues within target acquisition companies. A detailed safety report is provided, along with a cost estimate to achieve compliance.

POLICY DEVELOPMENT
Recommended for organizations that do not have machine or combustion safety policies in place. Because of the complexity of today’s equipment and the complexity of compliance requirements, machine guarding is frequently not well understood. A written program will provide the following benefits to an organization and its employees.

OSHA INTERMEDIARY
Recommended for organizations that have received an OSHA citation(s) and need to abate to avoid fines and other negative consequences. OSHA officials may grant companies who have demonstrated “Good Faith” efforts such as hiring a subject matter expert a 20 percent penalty reduction. We will work hand-in-hand with your company through the entire process to close the case.

BASELINE COMPLIANCE EVALUATIONS
Recommended for organizations that need a hazard rating for their industrial machines but are not yet ready for a risk or safeguarding assessment. One of the “root causes” of workplace injuries, illnesses, and incidents is the failure to identify or recognize hazards that are present, or that could have been anticipated. A high-level survey indicating potential and current hazards in the workplace.

MACHINE RISK ASSESSMENTS
Recommended for organizations that wish to identify tasks and hazards associated with industrial machines and robots and prioritize those risks for potential safeguarding in the future. As outlined in ANSI B11.0, a risk assessment is the first step identifying tasks and associated hazards on machinery.

MACHINE SAFEGUARDING ASSESSMENTS
Recommended for organizations that wish a full-conforming audit of machine safeguarding regulations and standards, as well as recommendations for how to bring machines into compliance with associated costs and timelines

TURNKEY MACHINE SAFEGUARDING SOLUTIONS
Our flagship safety solution, recommended for organizations that want a full turnkey safeguarding program, which includes a safeguarding assessment, identifcation of best safety products, custom design and enginnering to fully integrate controls into machines, product installation/testing/operator training, and post-sale technical support.

PRE- AND POST-EQUIPMENT PURCHASE ASSESSMENTS
Recommended for organizations that need to understand the machine safety compliance of equipment planned for purchase and how that machine’s safety will impact production-area safety. A detailed inspection of safety-related components of equipment’s control systems to ensure compliance before and after purchase and installation of new equipment.

REMOTE SAFEGUARDING ASSESSMENTS
For companies with an immediate critical need due to an accident or OSHA citation or companies with less complex guarding requirements, Remote Safeguarding Assessments that are economical alternative to onsite assessments and offer the same comprehensive compliance reporting. Ideal for customers with a few basic cutting and turning machines.

EMERGENCY RESPONSE ASSESSMENTS
To help organizations needing emergency safeguarding support services, Rockford Systems offers emergency response service. Customers can schedule a remote or onsite assessment appointment for the same or next business day following an unplanned downtime incident or employee accident, depending upon the severity of the situation.

ANNUAL AUDIT & COMPLIANCE VALIDATIONS
Available to companies that have previously done a Machine Safeguarding Assessment and ideally suited for organizations that have relocated machines, changed production processes and/or personnel. Ensure that safeguarding products are working at optimal performance and operators are using safeguarding solutions as designed and trained.

PRESS SAFETY INSPECTIONS & STOP-TIME MEASUREMENTS
Recommended for all organizations that use mechanical punch presses and press brakes. Rockford Systems will perform periodic function testing on presses to keep your machines and inspection documentation up to date with OSHA and ANSI requirements.

COMPANYWIDE SAFETY INSPECTIONS
Recommended for organizations that require a full OSHA-compliant audit of a company’s industrial safety program, not just machine and combustion safety. An inspection is much more than a planned walkthrough of a workplace; we critically examine all factors within the facility — including equipment, processes, materials, building construction, and operating procedures — that have the potential to cause injury or illness.

For more information on RS360, please call 1-800-922-7533 or email RS360@rockfordsystems.com.